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This report analyzes the economics of a process for the production of Liquid Aluminum Chlorohydrate from metallic aluminum in the United States. The economic analysis targets the production of Aluminum Chlorohydrate having 23-24 wt% of aluminum as aluminum oxide (Al2O3).

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This report presents the economics of Polyaluminum Chloride powder production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor product is cooled, filtered and then passed through a spray dryer, yielding a powder containing 30 wt% of aluminum expressed as aluminum oxide.

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This report presents the economics of Polyaluminum Chloride solution production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor is heated and the polymerization takes place. The product is cooled and then filtered, yielding a solution containing 18 wt% of aluminum expressed as aluminum oxide.

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This report presents the economics of Polyaluminum Chloride (PAC) production from aluminum hydroxide, sulfuric acid, hydrochloric acid, and calcium carbonate in the United States. Initially, aluminum hydroxide is digested with sulfuric acid and hydrochloric acid, generating PAC. The polymer solution is then neutralized with calcium carbonate to remove sulfate ions.

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This report approaches the economics of a process for the production of Solid Aluminum Chlorohydrate from metallic aluminum in the United States. In this process, solid Aluminum Chlorohydrate having 46 wt% of aluminum as aluminum oxide (Al2O3) is produced.

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