Liquid Aluminum Chlorohydrate Production
Polyaluminum Chloride Production Costs Report | Issue D | Q3 2024
| Report Details |
| 20 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 20 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report analyzes the economics of a process for the production of Liquid Aluminum Chlorohydrate from metallic aluminum in the United States. The economic analysis targets the production of Aluminum Chlorohydrate having 23-24 wt% of aluminum as aluminum oxide (Al2O3).
The report provides a comprehensive study of Polyaluminum Chloride production and related Polyaluminum Chloride production cost, covering three key aspects: a complete description of the Polyaluminum Chloride production process examined; an in-depth analysis of the related Polyaluminum Chloride plant capital cost (Capex); and an evaluation of the respective Polyaluminum Chloride plant operating costs (Opex).
The Polyaluminum Chloride production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Polyaluminum Chloride plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Polyaluminum Chloride plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
In this process, hydrochloric acid is first diluted with water then continuously passed through a fixed bed of aluminum. The reaction proceeds as the acid flows through the metal, generating heat, hydrogen and the Aluminum Chlorohydrate product.
From an overflow pipe of the reactor comes out a water solution of Aluminum Chlorohydroxide, which is cooled and stored as main product. The reactor medium is maintained in reflux conditions by a condenser that recycles the vaporized hydrogen chloride and lets the generated hydrogen flow to a caustic scrubber, where some acid that was carried along is removed. Pure hydrogen leaves the scrubber as a process by-product.
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Production Process Information
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Production Process Information
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Polyaluminum Chloride production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Polyaluminum Chloride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Polyaluminum Chloride production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Polyaluminum Chloride plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Polyaluminum Chloride Production Cost Reports
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This report presents the economics of Polyaluminum Chloride (PAC) production from aluminum hydroxide, sulfuric acid, hydrochloric acid, and calcium carbonate in the United States. Initially, aluminum hydroxide is digested with sulfuric acid and hydrochloric acid, generating PAC. The polymer solution is then neutralized with calcium carbonate to remove sulfate ions.
Details: 20 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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This report presents the economics of Polyaluminum Chloride solution production from aluminum oxide and hydrochloric acid in the United States. Hydrochloric acid and aluminum oxide are fed to a reactor under constant agitation. The reactor is heated and the polymerization takes place. The product is cooled and then filtered, yielding a solution containing 18 wt% of aluminum expressed as aluminum oxide.
Details: 20 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $999 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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