Liquid Epoxy Resin Production
Epoxy Resins Production Costs Report | Issue B | Q4 2024
| Report Details |
| 130 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 130 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
In this report, epichlorohydrin and bisphenol A (BPA) are used in the production of Liquid Epoxy Resin (LER) only. The economic analysis considers a plant located in the United States. Epichlorohydrin and BPA are reacted in the presence of an aqueous sodium hydroxide solution to form Liquid Epoxy Resin.
The report provides a comprehensive study of Epoxy Resins production and related Epoxy Resins production cost, covering three key aspects: a complete description of the Epoxy Resins production process examined; an in-depth analysis of the related Epoxy Resins plant capital cost (Capex); and an evaluation of the respective Epoxy Resins plant operating costs (Opex).
The Epoxy Resins production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Epoxy Resins plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Epoxy Resins plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Epoxy Resin. Liquid epoxy resin is an essential component in the production of coatings, adhesives, and composite materials. Its excellent adhesion, chemical resistance, and mechanical properties make it ideal for protective coatings in marine, automotive, and electronics industries. Liquid epoxy resin is manufactured through the reaction of epichlorohydrin with bisphenol-A. It is stored as a viscous liquid and typically supplied directly to formulators for use in a variety of industrial and consumer applications.
Raw Materials
Epichlorohydrin. Epichlorohydrin is a key raw material in the production of epoxy resins and glycerol, widely used in coatings, adhesives, and elastomers. It is valued for its reactivity and versatility in chemical manufacturing. Epichlorohydrin is produced by reacting allyl chloride with hypochlorous acid. It is stored as a liquid and must be handled with care due to its hazardous nature.
BPA. Bisphenol A is a high volume production organic compound, synthesized from phenol and acetone. It has been produced in commercial since the 1950's and is mostly used in the production of polycarbonate plastic and epoxy resins. Nowadays its use in products with contact with food has been decreasing, mostly in the United States, due to a rising concern on the negative health effects it might cause.
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Production Process Information
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Production Process Information
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Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Epoxy Resins production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Epoxy Resins process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Epoxy Resins production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Epoxy Resins plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Epoxy Resins Production Cost Reports
Liquid and Solid Epoxy Resins Production
This report presents the economics of Liquid and Solid Epoxy Resins production from epichlorohydrin and bisphenol A (BPA) considering a United States-based facility. In this process, epichlorohydrin and BPA are reacted in the presence of an aqueous sodium hydroxide solution to form Liquid Epoxy Resin. The resulting resin is purified and further reacted with BPA to produce the Solid Epoxy Resin. Part of the Liquid Epoxy Resin obtained is also sold as co-product.
Details: 20 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 20 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Solid Epoxy Resin Production
This report presents a feasibility analysis of Solid Epoxy Resin (SER) production from liquid epoxy resin (LER) and bisphenol A (BPA) in the United States. This process consists of a chain-extension reaction of liquid epoxy resin with bisphenol A, often referred to as the advancement or fusion process.
Details: 35 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $799 USD
The cost analyses presented in this report target a 35 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Epichlorohydrin Production from Allyl Chloride
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