Epichlorohydrin Production from Allyl Chloride
Epichlorohydrin Production Costs Report | Issue A | Q4 2024
| Report Details |
| 75 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 75 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents a economic analysis of Epichlorohydrin production from allyl chloride and chlorine in the United States using a typical hypochlorination process. Initially, allyl chloride is reacted with hypochlorous acid, formed by chlorine dispersion in water. The glycerol dichlorohydrins generated are then treated with calcium hydroxide to promote epoxidation, yielding ECH.
The report provides a comprehensive study of Epichlorohydrin production and related Epichlorohydrin production cost, covering three key aspects: a complete description of the Epichlorohydrin production process examined; an in-depth analysis of the related Epichlorohydrin plant capital cost (Capex); and an evaluation of the respective Epichlorohydrin plant operating costs (Opex).
The Epichlorohydrin production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Epichlorohydrin plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Epichlorohydrin plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises two major sections: (1) Reaction; and (2) Epichlorohydrin (ECH) Recovery.
Reaction. Allyl chloride is reacted with hypochlorous acid formed by chlorine dispersion in water. The reaction is conducted in the liquid phase, adiabatically. The product from this reaction comprises a an aqueous phase and a hydrocarbon phase rich in glycerol dichlorohydrins. The reactor effluent is routed to the recovery section.
Epichlorohydrin Recovery. Reaction product is passed through a separator where the aqueous phase, containing hypochlorous acid, is recycled, and t hydrocarbon phase is reacted with calcium hydroxide, yielding Epichlorohydrin product. The crude ECH stream is routed to one stripper and two distillation columns for the removal of calcium chloride, light-end impurities and heavy-end impurities.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Epichlorohydrin production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Epichlorohydrin process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Epichlorohydrin production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Epichlorohydrin plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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