Acetylene Production from Coal and Lime
Acetylene Production Costs Report | Issue B | Q4 2024
| Report Details |
| 200 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 200 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This analysis presents the costs associated with the construction and operation of a plant located in the United States for Acetylene production from coal using a typical calcium carbide process. In the process depicted, calcium oxide (lime) is reduced by carbon in an electric furnace, generating calcium carbide, which is then hydrolyzed to produce Acetylene and calcium hydroxide.
The report provides a comprehensive study of Acetylene production and related Acetylene production cost, covering three key aspects: a complete description of the Acetylene production process examined; an in-depth analysis of the related Acetylene plant capital cost (Capex); and an evaluation of the respective Acetylene plant operating costs (Opex).
The Acetylene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Acetylene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Acetylene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Products
Acetylene. Acetylene (also known as ethyne) is the simplest alkyne and a very important commercial compound. It has several applications in the processing of metals, as well as in the manufacture of chemical compounds, such as vinyl chloride and 1,4-butanediol. This chemical is produced on commercial scale mainly from partial combustion of methane or as a side product in the ethylene stream from cracking of hydrocarbons.
Calcium Hydroxide. Slaked lime is produced from limestone, a naturally occurring mineral consisting mainly of calcium carbonate. Limestone is thermally decomposed in quicklime (calcium oxide), which is then hydrated to slaked lime.
Raw Material
Coal. Coal is a fossil fuel primarily used for electricity generation and as a key raw material in steel production through coking processes. It is also employed in cement manufacturing and as a source of heat and energy in various industries. Extracted from underground mines or surface deposits, coal is processed into different grades based on its carbon content and calorific value, making it a vital component in energy security and industrial growth, particularly in regions with abundant reserves.
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Production Process Information
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Production Process Information
Process Consumptions
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Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Acetylene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Acetylene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Acetylene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Acetylene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Acetylene Production Cost Reports
Acetylene Production from Natural Gas (Partial Combustion Process)
This report presents the economics of Acetylene production from natural gas using a partial combustion process similar to that developed by BASF. In this process, methane from natural gas is cracked in high temperatures to acetylene and hydrogen. The economic analysis developed is based on a plant constructed in the United States.
Details: 50 kta United States-based plant | Q4 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Acetylene Production from Natural Gas (Electric Arc Process)
This feasibility study presents the economics of Acetylene production from natural gas using an electric arc process. In this process, a high-power electric arc furnace is employed to crack natural gas into olefinic compounds, including acetylene. The economic analysis also assumes a plant located in the United States.
Details: 50 kta United States-based plant | Q4 2024 | 107 pages | Issue C From $999 USD
The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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