Vinyl Acetate Production from Acetic Acid and Acetylene
Vinyl Acetate Production Costs Report | Issue B | Q4 2024
| Report Details |
| 180 kta United States-based plant | Q4 2024 | 107 pages |
This report presents a cost analysis of a 180 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This feasibility study examines the economics of a process producing Vinyl Acetate from acetic acid and acetylene. In the process examined, acetic acid and acetylene react in the vapor phase in the presence of a supported metal catalyst to produce vinyl acetate. The economic analysis performed is based on a plant constructed in the United States.
The report provides a comprehensive study of Vinyl Acetate production and related Vinyl Acetate production cost, covering three key aspects: a complete description of the Vinyl Acetate production process examined; an in-depth analysis of the related Vinyl Acetate plant capital cost (Capex); and an evaluation of the respective Vinyl Acetate plant operating costs (Opex).
The Vinyl Acetate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Vinyl Acetate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Vinyl Acetate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises three major sections: (1) Reaction; (2) Purification; and (3) By-product treatment.
Reaction. Initially, a stream composed of make-up and recycle acetylene passes through a vaporizer, along with a countercurrent stream of fresh and recycle acetic acid. The addition of acetic acid to acetylene, in the vapor phase, yields Vinyl Acetate Monomer. Excess of acetylene is used, at a molar ratio of 2 - 5 in relation to acetic acid. Such feed is preheated by heat exchange against a gaseous stream leaving the reaction zone and steam, and then fed to a tube reactor where the addition reaction takes place.
Purification. The mixture leaving the reactor is cooled, and excess acetylene is separated and recycled to the reaction. The crude VAM stream obtained is further purified in distillation columns, yielding acetic acid, also recycled, and pure VAM.
By-product treatment. The gaseous stream from the first purification column is distilled to recover acetylene, which is recycled to the cooling step.The acetaldehyde contained in bottom stream is sent to another column and obtained as column overhead stream as by-product. The residual Vinyl Acetate in the stream from the bottom of the Acetaldehyde column is recovered by means of a last distillation system comprising two columns and is sent to purification section.
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Production Process Information
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Production Process Information
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Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Vinyl Acetate production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Vinyl Acetate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Vinyl Acetate production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Vinyl Acetate plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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