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This report presents the economics of Acrylonitrile Butadiene Styrene (ABS) polymer production in the United States using an emulsion process. In this process, butadiene is first polymerized in the presence of water, forming a latex. The polybutadiene latex is submitted to a grafting reaction with styrene and acrylonitrile monomers. The graft latex is mixed with a SAN Latex produced separately.

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In this report, the process examined for the Acrylonitrile Butadiene Styrene (ABS) production is a hybrid polymerization process in the United States. Initially, a solution of styrene and acrylonitrile is bulk prepolymerized with agitation. Polymerization is further conducted in suspension in water.

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This report assesses the economics of an industrial plant in the United States for the production of Acrylonitrile Butadiene Styrene (ABS) via a mass polymerization process. Initially, butadiene rubber is ground in a mill and dissolved in acrylonitrile and styrene. The mixture is submitted to a two-step copolymerization in the presence of a solvent.

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