Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: B
ICC - Volume: 291
ICC - Report ID: 291-B
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Terephthalic Unsaturated Polyester Production
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 291-A,291-C,291-D
ICC - Related Reports List: 021-D,003-B,003-A,034-E,034-A,021-B
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"2":{"1":{"time":"10","price":0},"2":{"time":"5","price":"599"}},"3":{"1":{"time":"12","price":0},"2":{"time":"7","price":"599"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/291-B.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Unsaturated Polyester Resin</b>.</p> <h6>Raw Materials</h6> <p><b>Maleic Anhydride</b>, <b> Diethylene Glycol</b>, <b> Propylene Glycol</b>, <b> Styrene</b>, <b> PET Scrap</b>.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/291-B.jpg
ICC - Short Description: This report presents the economics of Terephthalic Unsaturated Polyester production from maleic anhydride, recycled polyethylene terephthalate, propylene glycol and styrene using a typical batch process. The economic analysis is based on a plant located in the United States.
ICC - Main Product: Unsaturated Polyester Resin
ICC - Plant Capacity: 70.00
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ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Terephthalic Unsaturated Polyester Production

Unsaturated Polyester Resin Production Costs Report | Issue B | Q3 2024

Production Cost Report

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Starting at $999 USD

Report Details
70 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 70 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.

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$999 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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$1,799 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q3 2024 Data

 

 

 

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$3,099 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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 Updated with Q3 2024 Data

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Unsaturated Polyester Resin production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Unsaturated Polyester Resin process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Unsaturated Polyester Resin production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Unsaturated Polyester Resin plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Unsaturated Polyester Resin Production Cost Reports

Isophthalic Unsaturated Polyester Production

This report presents the economics of Isophthalic Unsaturated Polyester production from maleic anhydride, isophthalic acid, propylene glycol and styrene using a two-stage batch process located in the United States. In the first stage, the glycol and isophthalic acid react to produce a cleat melt. Maleic anhydride is added subsequently and the resin is completed.

Details: 70 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $999 USD

The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Orthophthalic Unsaturated Polyester Production

This report presents the economics of Orthophthalic Unsaturated Polyester production from phthalic and maleic anhydrides, monoethylene glycol, diethyelene glycol, propylene glycol and styrene using a typical batch process. The economic analysis is based on a plant located in the United States.

Details: 70 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $799 USD

The cost analyses presented in this report target a 70 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Maleic Anhydride from Butane (Fixed-Bed Reactor + Solvent-Based Recovery)

This feasibility study presents an analysis of Maleic Anhydride production from n-butane in the United States using a process similar to the one developed by Huntsman. In this process, maleic anhydride is produced by the partial oxidation reaction of n-butane with oxygen carried out in a fixed-bed reactor, using a vanadium–phosphorus oxide (VPO) catalyst supported on silica. The reactor effluent is directed to a solvent-based recovery system for Maleic Anhydride separation.

Details: 60 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Maleic Anhydride from Butane (Two Fixed-Bed Reactors + Aqueous-Based Recovery)

This study presents an economic analysis of Maleic Anhydride production from n-butane in the United States using a process similar to the one developed by Scientific Design. In this process, Maleic Anhydride is produced by the partial oxidation reaction of n-butane with oxygen carried out in two fixed-bed reactors, using vanadium–phosphorus oxide (VPO) catalyst supported on silica. The Maleic Anhydride formed is recovered in an aqueous-based system.

Details: 50 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 50 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Glycol Production from Glycerol (Liquid-Phase Process)

This study presents the economics of Propylene Glycol production from glycerol using a liquid-phase process similar to Suppes process in the United States. In this process, glycerol is submitted to hydrogenation, yielding propylene glycol.

Details: 120 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Propylene Glycol from Propylene Oxide

This report analyses the economics of Propylene Glycol production from propylene oxide in the United States, via a typical hydration process. In this analysis, propylene oxide is hydrolyzed to propylene glycol. Dipropylene glycol is produced as by-product.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue D   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Styrene Production from Ethylbenzene

This report examines the costs related to Styrene production from ethylbenzene in the United States, via a typical adiabatic dehydrogenation process.

Details: 700 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 700 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Styrene Production from Methanol & Toluene

This report analyses the economics of Styrene production from methanol and toluene in the United States. The process evaluated is similar to Exelus Styrene Monomer Technology (ExSyM) technology. In this process, toluene is submitted to alkylation with methanol over zeolite catalyst, yielding styrene.

Details: 750 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue E   From $799 USD

The cost analyses presented in this report target a 750 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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