Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: J
ICC - Volume: 214
ICC - Report ID: 214-J
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Acrylonitrile Graft Polyether Production
ICC - Show Overview: 0
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 214-A,214-B,214-C,214-D,214-E,214-F,214-G,214-H,214-I
ICC - Related Reports List: 179-B,179-A
ICC - Report Location Code: USA
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ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/214-J.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Polyether</b>. Polyether is a class of organic substances produced by polymerized monomers by ether links which may be structured in chain or network. It is a diverse group of polymers most notably polyethylene glycols, polypropylene glycols, epoxy resins and phenoxy resins.</p> <h6>Raw Materials</h6> <p><b>Glycerol-Propoxylated Polyether</b>. Glycerol-Propoxylated Polyether is a specialty chemical used in the production of polyurethane foams, coatings, and elastomers. It acts as a building block for flexible and rigid foam applications, delivering enhanced mechanical properties and stability in end products. This polyether is produced by reacting glycerol with propylene oxide under controlled conditions. It is usually stored in liquid form, and its properties make it ideal for use in a wide range of industries, from automotive to construction and furniture manufacturing.</p> <b>Acrylonitrile</b>. Acrylonitrile is a molecule having a carbon-carbon double bond conjugated with a nitrile group. It is a very reactive compound, since it is polar (due to the presence of the nitrogen heteroatom) and unsaturated. Currently, acrylonitrile is mainly produced by the ammoxidation of propylene and by the ammoxidation of propane. Both processes generate acetonitrile and hydrogen cyanide as by-products. As a highly reactive chemical, acrylonitrile serves as an intermediate to produce a range of chemicals, including antioxidants, pharmaceuticals and especially polymers. Due to the possibility of spontaneous polymerization in the presence of strong alkali or when exposed to light, high-purity acrylonitrile product must be stored or transported with polymerization inhibitors. Storage tanks or containers may be constructed with carbon or stainless steel.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/214-J.jpg
ICC - Short Description: This report presents an economic analysis of Acrylonitrile Graft Polyether production from acrylonitrile and glycerol-propoxylated polyether in the United States. In this case, acrylonitrile is grafted into the polyether, forming a copolymer polyol.
ICC - Main Product: Polyether
ICC - Plant Capacity: 25.00
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Acrylonitrile Graft Polyether Production

Polyether Production Costs Report | Issue J | Q3 2024

Production Cost Report

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Report Details
25 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 25 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Polyether production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Polyether process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Polyether production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Polyether plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Polyether Production Cost Reports

Phosphoric Acid Polyether Production

This report presents a feasibility study of Phosphoric Acid Polyether production in a United States-based facility. In this case, phosphoric acid is the starter of the acid-catalyzed alkoxylation reaction to oligomerize propylene oxide.

Details: 25 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue F   From $799 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Sucrose-Based Polyether Production

This report presents an economic analysis for Sucrose-Based Polyether production. In this process, Polyether is produced from propylene oxide using sucrose as reaction starter. The economic analysis presented is based on a plant constructed in the United States.

Details: 25 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue H   From $799 USD

The cost analyses presented in this report target a 25 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Acrylonitrile Production from Propylene (Fluidized Bed Ammoxidation)

This report presents the economics of Acrylonitrile production from chemical grade (CG) propylene in the United States. The process reviewed is a propylene ammoxidation technology using fluidized bed reactor, in which propylene reacts with ammonia, producing Acrylonitrile, and generating acetonitrile and hydrogen cyanide as by-products.

Details: 300 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Acrylonitrile Production from Propane

This study presents the economics of Acrylonitrile production via propane ammoxidation. The process is similar to the one proposed by PTT Asahi Chemical (PTTAC), consisting in the reaction of propane with ammonia, producing Acrylonitrile. Acetonitrile and hydrogen cyanide are produced as by-products. The analysis assumes a plant located in the United States,

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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