Methionine Hydroxy Analog Production from Methional and HCN
Methionine Production Costs Report | Issue E | Q3 2024
| Report Details |
| 150 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 150 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Methionine Hydroxy Analog production from methional and hydrogen cyanide (HCN) in the United States via a typical process. In this process, methional reacts with HCN to produce hydroxy methylthiobutyronitrile (HMBN) intermediate, which is hydrolyzed to Methionine Hydroxy Analog.
The report provides a comprehensive study of Methionine production and related Methionine production cost, covering three key aspects: a complete description of the Methionine production process examined; an in-depth analysis of the related Methionine plant capital cost (Capex); and an evaluation of the respective Methionine plant operating costs (Opex).
The Methionine production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Methionine plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Methionine plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Methionine Hydroxy Analog. Methionine Hydroxy Analog is a feed additive used to supply methionine to livestock. It is an alternative to DL-methionine and is produced via chemical synthesis. It enhances animal growth and protein synthesis, particularly in poultry and swine nutrition.
Raw Materials
Methional. Methional, also known as 3-(methylthio)propionaldehyde, 3-(methylmercapto)propionaldehyde, or MMP is a colorless liquid with an unpleasant odor and irritating vapors. It can be used in the food and beverages industries and contains both aldehyde and thioether functional groups (its chemical formula is C4H8OS). MMP is industrially produced by reacting acrolein (that can be provided by a propylene oxidation unit) and methyl mercaptan in a continuous gas-liquid reactor using an organic base as catalyst. Usually, such MMP industrial plants are integrated to methionine units.
Hydrogen Cyanide. Hydrogen cyanide is a volatile, flammable and highly toxic gas in temperatures above 25 ºC. Otherwise, it is a dangerous transparent liquid; its storage and transport are prohibited in certain locations. HCN’s range of applications includes its use as an intermediate in the production of sodium or potassium cyanide. It may also be used as a disinfectant for plague-infected ships and houses. HCN is obtained in industrial plants by the endothermic reaction between ammonia and natural gas (methane) using a platinum-rhodium catalyst. Such plants are necessarily integrated to consumer facilities.
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Production Process Information
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Production Process Information
Process Consumptions
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Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Methionine production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Methionine process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Methionine production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Methionine plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Methionine Production Cost Reports
Methionine Hydroxy Analog from Acrolein, Methyl Mercaptan and HCN
This study presents the economics of Methionine Hydroxy Analog production from acrolein, methyl mercaptan, and hydrogen cyanide (HCN) in the United States. In this process, acrolein and methyl mercaptan are reacted to form methional. The methional reacts with HCN to produce hydroxy methylthiobutyronitrile (HMBN) intermediate, which is hydrolyzed to Methionine Hydroxy Analog.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue F From $1,199 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
DL-Methionine from Propylene, Methyl Mercaptan and HCN
This study presents the economics of an integrated process for DL-Methionine production starting from propylene in the USA. Initially, propylene is oxidized to acrolein, which is then reacted with methyl mercaptan to generate methional. Finally, methional is reacted with hydrogen cyanide (HCN) to form methionine via a typical carbonate process.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue G From $1,499 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Methional Production from Acrolein and Methyl Mercaptan
This report presents the economics of Methional production from acrolein and methyl mercaptan in the United States, via a typical reaction in the presence of triethanolamine.
Details: 40 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Methional Production from Propylene and Methyl Mercaptan
This report presents the economics of Methional production from propylene and methyl mercaptan in the United States, via a typical process. In the process examined, propylene is oxidized to acrolein, which is then reacted with methyl mercaptan to generate Methional.
Details: 40 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $1,199 USD
The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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