DL-Methionine from Methional and Hydrogen Cyanide
Methionine Production Costs Report | Issue A | Q3 2024
| Report Details |
| 150 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 150 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report provides the economics of DL-Methionine production from methional and hydrogen cyanide (HCN) in the United States via a typical carbonate process. Initially, methional is reacted with HCN, ammonia and carbon dioxide to produce 5-(2-methylmercaptoethyl)-hydantoin (MMEH), which is hydrolyzed to potassium methioninate (KMET). Finally, the KMET is acidified, liberating methionine.
The report provides a comprehensive study of Methionine production and related Methionine production cost, covering three key aspects: a complete description of the Methionine production process examined; an in-depth analysis of the related Methionine plant capital cost (Capex); and an evaluation of the respective Methionine plant operating costs (Opex).
The Methionine production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Methionine plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Methionine plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis comprises four major sections: (1) Hydantoin Production; (2) Hydantoin Hydrolysis; (3) DLM Production and Filtration; and (4) Drying
Hydantoin production. An aqueous solution of MMP, HCN, of carbon dioxide and ammonia is fed to the hydantoin primary reactor. A gas stream containing CO2, NH3 and impurities leaves the reactor and is washed with MMP and water in a scrubbing column. Purified CO2 leaves the overheads and is used in DLM production. The mixture leaving the reactor is fed to the hydantoin secondary reactor, where the reaction is completed.
Hydantoin hydrolysis. The hydantoin product stream and potassium carbonate (K2CO3) are fed to the hydrolysis reactive column. CO2 and NH3 are liberated in the overhead stream of the column and recycled to the hydantoin primary reactor. The bottom stream containing potassium methioninate (KMET) is sent to DLM production. The K2CO3 is obtained from the regeneration of a potassium bicarbonate (KHCO3) solution from DLM filtration. This occurs in a decarbonator, where CO2 is separated in the overheads and directed to the DLM reactor.
DLM production and filtration. The KMET stream and recycled CO2 are fed to the DLM reactor, forming KHCO3 and DLM. The DLM is fed to two vacuum crystallizers. Next, DLM crystals are directed to a vacuum filter. The resulting filtrate containing KHCO3 is sent to the decarbonator.
Drying. The methionine cake is directed to a dryer. The evaporated water is fed to a wash column and reused in methionine washing during filtration. Methionine product (99 wt%) is obtained and sent to packaging and storage in warehouses.
Up-to-date PDF Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q3 2024 Data
DETAILED
$1,599 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q3 2024 Data
PREMIUM
MOST POPULAR
$2,699 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q3 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Methionine production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Methionine process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Methionine production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Methionine plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Methionine Production Cost Reports
Methionine Hydroxy Analog from Acrolein, Methyl Mercaptan and HCN
This study presents the economics of Methionine Hydroxy Analog production from acrolein, methyl mercaptan, and hydrogen cyanide (HCN) in the United States. In this process, acrolein and methyl mercaptan are reacted to form methional. The methional reacts with HCN to produce hydroxy methylthiobutyronitrile (HMBN) intermediate, which is hydrolyzed to Methionine Hydroxy Analog.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue F From $1,199 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
DL-Methionine from Propylene, Methyl Mercaptan and HCN
This study presents the economics of an integrated process for DL-Methionine production starting from propylene in the USA. Initially, propylene is oxidized to acrolein, which is then reacted with methyl mercaptan to generate methional. Finally, methional is reacted with hydrogen cyanide (HCN) to form methionine via a typical carbonate process.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue G From $1,499 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
Hydrogen Cyanide from Ammonia and Natural Gas (With Air)
This study provides the economics of Hydrogen Cyanide production in the United States using a direct synthesis method similar to Andrussow process, which involves the reaction of ammonia, methane (natural gas), and air to produce HCN.
Details: 100 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Hydrogen Cyanide from Ammonia and Natural Gas (Without Air)
This report provides the economics of Hydrogen Cyanide production in the United States using a direct synthesis method similar to BMA (Blausäure-Methan-Ammoniak) process, which involves the reaction of ammonia and methane (natural gas) without air.
Details: 60 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Methional Production from Acrolein and Methyl Mercaptan
This report presents the economics of Methional production from acrolein and methyl mercaptan in the United States, via a typical reaction in the presence of triethanolamine.
Details: 40 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $799 USD
The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Methional Production from Propylene and Methyl Mercaptan
This report presents the economics of Methional production from propylene and methyl mercaptan in the United States, via a typical process. In the process examined, propylene is oxidized to acrolein, which is then reacted with methyl mercaptan to generate Methional.
Details: 40 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $1,199 USD
The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports