Isodecanol Production
Isodecanol Production Costs Report | Issue A | Q3 2024
| Report Details |
| 120 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 120 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Isodecanol production from nonenes in a typical industrial process based on cobalt catalyst. Initially, nonenes are submitted to hydroformylation to form the respectives C10 aldehydes. The aldehydes are then hydrogenated to the corresponding C10 alcohols. The industrial plant is located in the United States.
The report provides a comprehensive study of Isodecanol production and related Isodecanol production cost, covering three key aspects: a complete description of the Isodecanol production process examined; an in-depth analysis of the related Isodecanol plant capital cost (Capex); and an evaluation of the respective Isodecanol plant operating costs (Opex).
The Isodecanol production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Isodecanol plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Isodecanol plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Isodecanol. Isodecanol (a.k.a. isodecyl alcohol) is a higher aliphatic alcohol. Following esterification with dicarboxylic acids. Isodecanol yield synthetic ester oils with outstanding properties. It is also a starting material for a wide range of derivatives, which are employed as textile auxiliaries, stabilizers, flotation agents, and antifoaming agents, and are used in detergents, lubricants, pharmaceuticals, cosmetics, and pesticides (esters with 2,4-dichloro- and 2,4,5-trichlorophenoxyacetic acid are herbicides). Isodecyl is produced from the oligomerization of propylene and butenes with phosphoric acid, yielding olefins up to C15, which are then hydrated, resulting in a mixture of higher alcohols, including Isodecyl.
Raw Material
Nonenes. Nonenes refers to a group of alkenes with the chemical formula C9H18, which contain nine carbon atoms and at least one double bond. They exist as structural isomers, meaning the atoms can be arranged in various ways, resulting in different forms of nonenes. Nonenes are particularly valuable in the chemical industry for producing plasticizers, surfactants, and detergents.
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Production Process Information
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Isodecanol production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Isodecanol process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Isodecanol production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Isodecanol plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Isononanol Production from Octenes (Cobalt Catalyst)
In this report, the economics of Isononanol production from octenes is analyzed based on a typical cobalt catalyst process, assuming a plant located in the United States. Initially, octenes are submitted to hydroformylation to form the respectives C9 aldehydes. The aldehydes are then hydrogenated to the corresponding C9 alcohols.
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