Isobutane Production
Isobutane Production Costs Report | Issue A | Q3 2024
Report Details |
850 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 850 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report examines the costs incurring from producing Isobutane via catalytic isomerization of n-butane. n-Butane is dehydrogenated to 1-butene, which is then rearranged to isobutylene. Finally, isobutylene is hydrogenated producing isobutane. The economic analysis provided assumes a plant located in the United States.
The report provides a comprehensive study of Isobutane production and related Isobutane production cost, covering three key aspects: a complete description of the Isobutane production process examined; an in-depth analysis of the related Isobutane plant capital cost (Capex); and an evaluation of the respective Isobutane plant operating costs (Opex).
The Isobutane production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Isobutane plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Isobutane plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview

Product
Isobutane. Isobutane, also known as methylpropane, is a chemical compound mainly used as refrigerant. Presenting a very low Global Warming Potential (having a value of 3.3 times the GWP of carbon dioxide), isobutane has in fact replaced chlorofluorocarbon or hydrofluorocarbon refrigerants in air conditioning systems. Manufacturing of isobutane may rely on isomerization of n-butane or in the separation of a mixed C4 hydrocarbons stream generated in naphtha crackers.
Raw Material
Butane. Butane is an essential component of the oil and gas industry, used primarily as a fuel and a feedstock for the petrochemical sector. It is a highly flammable hydrocarbon and serves in various applications such as blending with propane in liquefied petroleum gas (LPG) for domestic and industrial heating, as well as in the production of gasoline and synthetic rubber. Butane is typically extracted from natural gas or crude oil refining. It is stored as a liquid under pressure or at low temperatures, ensuring ease of transport and handling.
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
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Updated with Q3 2024 Data
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Isobutane production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Isobutane process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Isobutane production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Isobutane plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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