Chloroprene Production from Butadiene
Chloroprene Production Costs Report | Issue B | Q3 2024
| Report Details |
| 40 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 40 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report analyses the economics of Chloroprene production from butadiene and chlorine in the United States, via a typical vapor phase butadiene chlorination process. Initially, butadiene is first chlorinated producing two isomers, 1,4-dichloro-2-butene and 3,4-dichloro-1-butene. Then, 1,4-isomers are isomerized to 3,4 isomer. This chemical is finally dehydrochlorinated in the presence of caustic soda producing chloroprene.
The report provides a comprehensive study of Chloroprene production and related Chloroprene production cost, covering three key aspects: a complete description of the Chloroprene production process examined; an in-depth analysis of the related Chloroprene plant capital cost (Capex); and an evaluation of the respective Chloroprene plant operating costs (Opex).
The Chloroprene production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Chloroprene plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Chloroprene plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Chloroprene. Chloroprene is a synthetic monomer used in the production of neoprene rubber, known for its resistance to heat, oil, and chemicals. Neoprene is widely used in the automotive and construction industries for seals, hoses, and insulation. Chloroprene is produced via the chlorination of butadiene and is stored as a liquid. Its polymerization yields neoprene rubber, which is prized for its durability and versatility in a range of harsh environments.
Raw Materials
Butadiene. Butadiene is a commodity mainly produced as a byproduct of ethylene crackers. More specifically, it is extracted from the C4 hydrocarbons stream in naphtha-based crackers. The largest single use of butadiene is in the production of SBR and styrene-butadiene latexes.
Chlorine. Chlorine figures among the most important chemical commodities. It is an indispensable intermediate in the chemical industry, employed in the manufacture of a multitude of end products (e.g. materials of construction, solvents, pesticides, etc). Most of chlorine produced on commercial scale is based on electrolysis of aqueous sodium chloride (brine), which also generates caustic soda and hydrogen as co-products (chlor-alkali processes).
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Production Process Information
Process Consumptions
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Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Chloroprene production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Chloroprene process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Chloroprene production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Chloroprene plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
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Details: 40 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $999 USD
The cost analyses presented in this report target a 40 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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