Caprolactam Production from Cyclohexanone
Caprolactam Production Costs Report | Issue H | Q3 2024
| Report Details |
| 180 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 180 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Caprolactam production from cyclohexanone in a plant located in the United States. In the process examined, the cyclohexanone feed undergoes an oximation reaction with hydroxilamine. The oxime produced is rearranged to Caprolactam.
The report provides a comprehensive study of Caprolactam production and related Caprolactam production cost, covering three key aspects: a complete description of the Caprolactam production process examined; an in-depth analysis of the related Caprolactam plant capital cost (Capex); and an evaluation of the respective Caprolactam plant operating costs (Opex).
The Caprolactam production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Caprolactam plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Caprolactam plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Caprolactam. Caprolactam is the key raw material used in the production of nylon 6 fibers and resins, essential in textiles, carpets, and engineering plastics. Its high tensile strength and durability make it invaluable in automotive and industrial applications. Caprolactam is produced via the cyclohexanone oxime process. It is stored as solid flakes or granules and remains in high demand due to the growing global need for synthetic fibers and resins.
Raw Material
Cyclohexanone. Cyclohexanone is an organic solvent used as an intermediate in the production of nylon, as well as in paint, varnish removers, and adhesives. Its role in producing caprolactam is key to the polymer industry. Cyclohexanone is produced by the oxidation of cyclohexane and is stored as a liquid. It plays a vital role in the synthesis of nylon and other industrial chemicals.
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Production Process Information
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Production Process Information
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Production Costs Datasheet
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Caprolactam production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Caprolactam process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Caprolactam production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Caprolactam plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Caprolactam Production Cost Reports
Caprolactam Production from Phenol
This feasibility study examines the economics of a process producing Caprolactam from phenol located in the United States. Initially, phenol is hydrogenated to form cyclohexanone. The cyclohexanone is then submitted to an oximation reaction with hydroxylamine. Finally, the cyclohexanone oxime produced is converted to caprolactam by Beckmann rearrangement.
Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue E From $1,199 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Caprolactam from Cyclohexane (Photonitrozation Process)
This report concerns the production of Caprolactam from cyclohexane in the United States. This report reviews a cyclohexane photonitrozation process (PNC). Initially, cyclohexane is submitted to PNC with nitrosyl chloride. The oxime produced is then subjected to Beckmann rearrangement and Caprolactam is formed.
Details: 180 kta United States-based plant | Q3 2024 | 107 pages | Issue F From $1,499 USD
The cost analyses presented in this report target a 180 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Nylon 6 Production from Caprolactam (Continuous Process)
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