Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 364
ICC - Report ID: 364-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 0
ICC - Title: Adiponitrile Production from Butadiene and HCN
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 364-C,364-B
ICC - Related Reports List: 193-D,173-A,173-B
ICC - Report Location Code: USA
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ICC - Prices: {"versions":{"1":{"1":"999","2":"999","3":"999"},"2":{"1":"1799","2":"1799","3":"1799"},"3":{"1":"3099","2":"3099","3":"3099"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/364-A.jpg
ICC - Process Overview Text: <h6>Product</h6> <p><b>Adiponitrile</b>. Adiponitrile is an organic compound used as a precursor to nylon 6,6, an important polymer for textiles, plastics, and automotive applications. Its role in producing high-strength materials is critical to multiple industries. Adiponitrile is synthesized through the electrochemical hydrodimerization of acrylonitrile and is stored as a liquid. Its importance in the production of durable, high-performance materials makes it a key industrial chemical.</p> <h6>Raw Materials</h6> <p><b>Butadiene</b>. Butadiene is a commodity mainly produced as a byproduct of ethylene crackers. More specifically, it is extracted from the C4 hydrocarbons stream in naphtha-based crackers. The largest single use of butadiene is in the production of SBR and styrene-butadiene latexes.</p> <b>Hydrogen Cyanide</b>. Hydrogen cyanide is a volatile, flammable and highly toxic gas in temperatures above 25 ºC. Otherwise, it is a dangerous transparent liquid; its storage and transport are prohibited in certain locations. HCN’s range of applications includes its use as an intermediate in the production of sodium or potassium cyanide. It may also be used as a disinfectant for plague-infected ships and houses. HCN is obtained in industrial plants by the endothermic reaction between ammonia and natural gas (methane) using a platinum-rhodium catalyst. Such plants are necessarily integrated to consumer facilities.</p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/364-A.jpg
ICC - Short Description: This report presents the economics of Adiponitrile production from butadiene. In the process examined, adiponitrile is generated by the two-stage hydrocyanation of butadiene. The economic analysis performed assumes a plant located in the United States.
ICC - Main Product: Adiponitrile
ICC - Plant Capacity: 190.00
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ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

Adiponitrile Production from Butadiene and HCN

Adiponitrile Production Costs Report | Issue A | Q3 2024

Production Cost Report

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Report Details
190 kta United States-based plant   |   Q3 2024   |   107 pages

This report presents a cost analysis of a 190 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

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Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

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Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the Adiponitrile production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of Adiponitrile process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the Adiponitrile production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different Adiponitrile plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other Adiponitrile Production Cost Reports

Adiponitrile Production from Adipic Acid and Ammonia

This report presents the economics of Adiponitrile production from adipic acid and ammonia. In the process examined, adipic acid is reacted with ammonia in the presence of a phosphoric acid based catalyst to generate adiponitrile. The economic analysis performed assumes a plant located in the United States.

Details: 190 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $999 USD

The cost analyses presented in this report target a 190 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Adiponitrile Production from Acrylonitrile

This report presents the economics of Adiponitrile production from acrylonitrile. In the process examined, acrylonitrile is passed through an electrodimerization with hydrogenation that generates adiponitrile. The economic analysis is based on a plant constructed in the United States.

Details: 190 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue C   From $999 USD

The cost analyses presented in this report target a 190 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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Other Related Production Cost Reports

Butadiene Production from n-Butane

This report presents the economics of 1,3-Butadiene (BD) production from n-butane. In the process, n-butane undergoes a dehydrogenation reaction process similar to Lummus Catadiene, generating a C4s stream which is purified to obtain 1,3-Butadiene. The economic analysis is based on a plant located in the United States.

Details: 100 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Butadiene Production from Butenes

This study presents the economics of 1,3-Butadiene (BD) production from mixed butenes in a plant assumed to be erected in the United States. In this process, which is similar to TPC/UOP Oxo-D, butenes are catalytically dehydrogenated to produce the Butadiene product. Raffinate is obtained as by-product.

Details: 240 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 240 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hexamethylenediamine Production from Adiponitrile

This report presents the economics of Hexamethylenediamine (HMDA) production from adiponitrile. In the process examined, adiponitrile is hydrogenated to HMDA. The economic analysis is based on a plant constructed in the United States.

Details: 200 kta United States-based plant   |   Q3 2024   |   107 pages   |   Issue D   From $999 USD

The cost analyses presented in this report target a 200 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

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