Acrolein Production
Acrolein Production Costs Report | Issue A | Q3 2024
| Report Details |
| 30 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 30 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents the economics of Acrolein production from propylene in the United States, via catalytic oxidation.
The report provides a comprehensive study of Acrolein production and related Acrolein production cost, covering three key aspects: a complete description of the Acrolein production process examined; an in-depth analysis of the related Acrolein plant capital cost (Capex); and an evaluation of the respective Acrolein plant operating costs (Opex).
The Acrolein production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Acrolein plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Acrolein plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Schematic
The process under analysis can be divided into two main areas: (1) Acrolein generation; (2) Crude Acrolein recoveryand (3) Acrolein refining.
Acrolein generation. Propene is mixed with air and inert gas and is fed to a multitubular fixed-bed reactor, yielding Acrolein and water. The reactor is cooled by a recirculating molten salt bath. The salt, in turn, is used to generate steam. Air is supplied by air compressors, while the inert gas comprises gases recovered from process downstream operations.
Crude Acrolein recovery. Acrolein gas is scrubbed with water in a quench tower to remove mainly acrylic acid by condensation. Water generated in the reaction also condenses during this step. The quench tower offgas is then absorbed in cold water, forming an Acrolein-rich aqueous solution. Acrolein is stripped from the solution in the desorption column.
Acrolein refining. Acrolein-rich gas from the desorption column is condensed and fed to a light ends column for removing impurities such as acetaldehyde and further purified in the heavy ends column for recovering refined Acrolein (95.5 wt%).
Up-to-date PDF Report
Professional report based on Q3 2024 economic data, ensuring timely evaluations.
Multiple Use Cases
Ideal for investment screening, feasibility studies, cost estimates, and research planning.
Proven Methodology
Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.
Compact
$799 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Pages | Tables | Images
Read-only Online PDF Format
Updated with Q3 2024 Data
DETAILED
$1,599 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Pages | Tables | Images
Downloadable PDF Format
Updated with Q3 2024 Data
PREMIUM
MOST POPULAR
$2,699 USD
Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
Costs in Different Countries Add-on
Pages | Tables | Images
Print-enabled PDF Format Add-on
Updated with Q3 2024 Data
Share with Co-workers
Technical Support via Email
Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Acrolein production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Acrolein process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Acrolein production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Acrolein plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Could Not Find the Report You Need?
Obtain a Bespoke Report
Get a report targeting the process in which you are interested
See Offer Details
Understand Bespoke Reports and how you can easily order them
Check Editions & Pricing
Complete a brief form and see a quotation for your Bespoke Report
Other Related Production Cost Reports
DL-Methionine Production from Acrolein, Methyl Mercaptan and HCN
This report presents the economics of DL-Methionine production from acrolein, methyl mercaptan, and hydrogen cyanide (HCN) in the United States. In this process, refined acrolein and methyl mercaptan are reacted to form MMP (also called methional), which is further reacted with HCN to generate DL-Methionine via a typical carbonate process.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue D From $1,199 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Methionine Hydroxy Analog from Acrolein, Methyl Mercaptan and HCN
This study presents the economics of Methionine Hydroxy Analog production from acrolein, methyl mercaptan, and hydrogen cyanide (HCN) in the United States. In this process, acrolein and methyl mercaptan are reacted to form methional. The methional reacts with HCN to produce hydroxy methylthiobutyronitrile (HMBN) intermediate, which is hydrolyzed to Methionine Hydroxy Analog.
Details: 150 kta United States-based plant | Q3 2024 | 107 pages | Issue F From $1,199 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
+800 Reports Developed, Targeting +250 Commodities
Best-in-Class Reports
Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD
Vast Report Library
858 independent and up-to-date reports examining embryonic and established production processes
Free Sample Reports
Quickly understand the structure and depth of content of our professional reports