Acetic Anhydride Production from Acetic Acid and Acetone
Acetic Anhydride Production Costs Report | Issue B | Q3 2024
| Report Details |
| 120 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 120 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This feasibility study reviews the Acetic Anhydride production from acetone and acetic acid. Initially, acetone is converted to ketene via pyrolysis. Then, the ketene is absorbed in acetic acid to produce acetic anhydride. The economic analysis presented assumes a plant located in the United States.
The report provides a comprehensive study of Acetic Anhydride production and related Acetic Anhydride production cost, covering three key aspects: a complete description of the Acetic Anhydride production process examined; an in-depth analysis of the related Acetic Anhydride plant capital cost (Capex); and an evaluation of the respective Acetic Anhydride plant operating costs (Opex).
The Acetic Anhydride production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Acetic Anhydride plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Acetic Anhydride plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Acetic Anhydride. Acetic Anhydride (a.k.a. Ethanoic Anhydride, Acetyl Oxide, Acetic Oxide) is a colorless liquid with an odor that resembles acetic acid. Figuring among the most produced carboxylic acid anhydrides, Acetic Anhydride is a major organic intermediate with an important role in many chemical reactions, like acetylations, production of other acid anhydrides, hydrolysis to produce acetic acid and many others. It is widely used as a solvent for chemical analyses as well.
Raw Materials
Acetic Acid. Acetic acid (also known as ethanoic acid, hydrogen acetate) is a carboxylic acid found in dilute solutions in plant and animal systems. This chemical is widely used in organic processes, primarily in the production of polymers derived from vinyl acetate, used in paints and coatings, cellulose used to produce acetate fibers, and as solvent. While 2–12 wt% acetic acid solutions, usually called vinegar, have long been produced by ethanol fermentation, nowadays the commercial production of acetic acid is mainly based on methanol carbonylation and liquid-phase oxidation of n-butane.
Acetone. Acetone, also known as 2-propanone, is the simplest ketone. It is used as solvent for a wide range of organic compounds (e.g. oils, fats, resins, waxes and gums). It is also used as feedstock for the production of several chemicals, such as methyl methacrylate, bisphenol A, and methyl isobutyl ketone. The main source of acetone is the process for phenol production from cumene, which generates acetone as by-product at an approximate ratio for 0.6 kg of acetone per kg of phenol. Industrial consumers of acetone usually receive shipments in large containers made of carbon steel, tank trucks made of stainless steel or aluminum, or rail tank cars made of carbon steel or aluminum. International shipments by sea are usually made in steel barges and amount at least 2,000 metric tons.
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Production Process Information
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Operating Cost Summary
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Acetic Anhydride production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Acetic Anhydride process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Acetic Anhydride production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Acetic Anhydride plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Acetic Anhydride Production Cost Reports
Acetic Anhydride Production from Acetic Acid
This report presents the economics of Acetic Anhydride production from acetic acid in the United States via a ketene process. In the process, acetic acid is first dehydrated to ketene using triethylphosphate as catalyst in a cracking furnace. Ketene reacts with acetic acid in a series of scrubbers, producing Acetic Anhydride.
Details: 120 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $1,199 USD
The cost analyses presented in this report target a 120 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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