Acetic Acid Production from Ethane
Acetic Acid Production Costs Report | Issue C | Q3 2024
| Report Details |
| 650 kta United States-based plant | Q3 2024 | 107 pages |
This report presents a cost analysis of a 650 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report presents a techno-economic analysis of Acetic Acid production via ethane oxidation in the United States.
The report provides a comprehensive study of Acetic Acid production and related Acetic Acid production cost, covering three key aspects: a complete description of the Acetic Acid production process examined; an in-depth analysis of the related Acetic Acid plant capital cost (Capex); and an evaluation of the respective Acetic Acid plant operating costs (Opex).
The Acetic Acid production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Acetic Acid plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Acetic Acid plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Acetic Acid. Acetic acid (also known as ethanoic acid, hydrogen acetate) is a carboxylic acid found in dilute solutions in plant and animal systems. This chemical is widely used in organic processes, primarily in the production of polymers derived from vinyl acetate, used in paints and coatings, cellulose used to produce acetate fibers, and as solvent. While 2–12 wt% acetic acid solutions, usually called vinegar, have long been produced by ethanol fermentation, nowadays the commercial production of acetic acid is mainly based on methanol carbonylation and liquid-phase oxidation of n-butane.
Raw Material
Ethane. Ethane is a colorless, odorless gas with the chemical formula C2H6. The main commercial sources of ethane are wet natural gases and refinery waste gases. Ethane is the second largest component of natural gas, only after methane. In natural gas from shale (or shale gas), the ethane content can reach up to 16% by volume. On industrial scale, it is separated from methane by liquefaction at cryogenic temperatures. The main use of ethane is as petrochemical feedstock for Ethylene manufacturing. In some cases, ethane is not separated from natural gas and it is burnt along with methane as fuel.
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Production Process Information
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Plant Capital Cost Summary
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Production Costs Datasheet
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Production Process Information
Process Consumptions
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Acetic Acid production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Acetic Acid process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Acetic Acid production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Acetic Acid plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Acetic Acid Production Cost Reports
Acetic Acid Production from Acetaldehyde
This report presents the economics of Acetic Acid production from acetaldehyde in the United States. In this process, acetaldehyde is oxidized in liquid phase to acetic acid with manganous acetate as catalyst.
Details: 650 kta United States-based plant | Q3 2024 | 107 pages | Issue A From $999 USD
The cost analyses presented in this report target a 650 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Acetic Acid Production from Methanol
This feasibility study refers to Acetic Acid production from methanol and carbon monoxide in the United States using a typical rhodium-catalyzed carbonylation process.
Details: 650 kta United States-based plant | Q3 2024 | 107 pages | Issue B From $799 USD
The cost analyses presented in this report target a 650 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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